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SEC-1880GL Semi automatic RO Reverse Osmosis membrane rolling machine for 1810-3313 series RO membrane

To operate this machine, one labor is needed to load the leaf pack only. The machine will deliver carrier and pipe automatically for ultrasonic. Operator stacks the leaf pack one after one; and the dispensing robot will mix and dispense the glue on the preset path accurately.

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Product Description
ModelSEC-1880GLDescriptionRO membrane element automatic production system,
Suitable element1810 -3313Membrane thickness330mm(MAX)
Permeate tube loading methodAutomatic loadingUnload methodAutomatic
Working range1300mm(X)*500mm(Y)*100mm(Z)Mixing methodDynamic mixing tube (quick mixing, easy clean)
Max speed500mm/secConnecting methodUltrasonic welding
Resolution0.01mmGlue dispense control systemStepping motor + Gear pump; Servo motor + Ceramic piston pump
Repeat accuracy±0.025mmMotion control systemPC + motion control card; PLC
Mixing ratio adjustment1:1 – 5:1 digitally adjustableRO max diameterØ100mm
Mixing accuracy±2%CapacityEst. 100-120PCS/H(1812)
Dispensing accuracy±2%Dispense speed1~15g/sec (dispense among adjust to its mixing ratio)
Weight880kgWatt6.5KW
Dimension4350mm*2382mm*1638mmPower supply220V 50HZ


Main configurations

DescriptionUnitQTY.Note
Driving motorPiece4Panasonic motor
Permeate collection membrane transport systemSet1Magnetic braking system + air expanding shaft
Ultrasonic welding machineSet1OEM
Track railSet5Taiwan TBI, Hiwin
Industrial computerSet1Advantec
ScreenPiece1Dell
PLC touch screenKit1Mitsubishi PLC; Weinview touch screen
Motion control cardKit1Second Original
Pneumatic cylinderKit1SMC
2 fluid mixing valveSet1Can chose static or dynamic mixing system bases on the glue.
High precise metering pumpKit2Can chose gear pump or ceramic pump base on the glue
Metering motorKit2Stepping motor
Storage tankKit270L material tank
Vacuum pumpKit16L vacuum pump
Automatic potting control softwareKit1Second Original


To operate this machine, one labor is needed to load the leaf pack only. The machine will deliver carrier and pipe automatically for ultrasonic. Operator stacks the leaf pack one after one; and the dispensing robot will mix and dispense the glue on the preset path accurately. Eventually, the machine will roll up the membrane with outer wrap, cut, and drop the finished element into its collecting tray.

Features:

1. The machine comes with a two-component dispensing system, it includes adjustable ratio valve to mix and feed the glue on the pre-set path. The dispensing system moves XYZ with high precision axis controls.

2. Automatic robotic dispensing arm can moves anywhere within its working range, and dispense any size in any pattern precisely by program.

3. This machine has many functions, including automatic feeding pipe and membrane to the positions, welding, rolling, wrapping, and cutting.

4. It also includes automatic feeding, rolling, and cutting the outer (blue, or green…) plastic wrap.

5. The machine using air shaft to control the membrane, and spacer to avoid loosening, or skidding.

6. To avoid winkling, it equips with magnetic tension control system to control carrier in the right rolling tightness.

7. The machine can automatic loads up the permeate tube into its correct welding position. And the system will automatically check if the core pipe is placed in the right side or not? If not, it is able to recognize, and remove the wrong piece into a collection bin for next reuse.

8. The ultrasonic system is also able to recognize the core pipe's collection holes in the permeate tube and avoid direct welding on the holes. This ultrasonic can weld in high speed, seal edges evenly, and cause no pollute.

9. After completed, the element will be automatically dropped into its collecting bin. If the bin was not in position, the machine will not work. And if the bin is full, it will triggers alarm for operator to follow up.